Warp-Knitted Mesh · Made for Garment Factories

Polyester Mesh Fabric for Sportswear, Linings & Technical Uses

We are a mesh fabric manufacturer supplying garment factories and brands with 12 mesh structures — from bird-eye jersey mesh and power mesh to tulle and 3D air mesh — heat-set for sublimation, cut flat on your table and matched roll to roll.

1.5 mm
Open area—
Airflow—
Strength—
Typical structure at this size—

Drag the slider: bigger holes let more air through but leave less yarn to carry load. That trade-off decides which mesh goes where. Illustrative geometry — open area = hole² ÷ pitch²

MOQ 5,000 m / 500 kgBulk 20–35 daysFree swatches · you pay courierOEKO-TEX SH025 134912ISO 9001:2015Width 150–300 cmHeat-set for sublimationWhatsApp +86 130-4965-9182
12 Mesh Structures

The Mesh Table: Structures We Knit as Mesh Fabric Rolls

Every structure is drawn to its real hole geometry. Filter by stretch, thickness or use; hover or tab onto a tile to flip it for weight, open area and typical garments.

Stretch
Thickness
Use
12 structures
01Be120–160gsm

Bird-Eye Mesh

2-way stretch

Small round eyelets; soft face, dries fast. The classic sports mesh fabric for team jerseys.

Weight
120–160 gsm
Open area
≈ 8%
Used for
Jerseys, polo, sportswear body
Quote this mesh →
02Pq130–180gsm

Pique Mesh

2-way stretch

Tiny tuck holes — looks almost solid, breathes better than jersey.

Weight
130–180 gsm
Open area
≈ 4%
Used for
Polo shirts, tees, school uniforms
Quote this mesh →
03Hx60–110gsm

Hexagonal Mesh

no stretch

Light, open, hard-wearing lining mesh; low stretch keeps lining shape.

Weight
60–110 gsm
Open area
≈ 35%
Used for
Shorts & jacket linings, pockets
Quote this mesh →
04Hc140–200gsm

Honeycomb Mesh

2-way stretch

Raised cells give body and a dry touch; the standard athletic mesh fabric for court wear.

Weight
140–200 gsm
Open area
≈ 15%
Used for
Basketball jerseys & shorts
Quote this mesh →
05Dm80–140gsm

Diamond Mesh

no stretch

Diamond holes with firm edges; holds shape on caps and side panels.

Weight
80–140 gsm
Open area
≈ 25%
Used for
Caps, vest panels, linings
Quote this mesh →
06Pw90–180gsm

Power Mesh

4-way stretch

Polyester/nylon with 15–25% spandex; strong 4-way stretch and recovery.

Weight
90–180 gsm
Open area
≈ 10%
Used for
Shapewear, sports bras, lingerie
Quote this mesh →
07Tl20–40gsm

Tulle / Net

no stretch

Fine hexagonal net; soft or stiff finish depending on the garment.

Weight
20–40 gsm
Open area
≈ 45%
Used for
Skirts, dresses, veils, overlays
Quote this mesh →
08Am200–450gsm

Air Mesh (3D Spacer)

no stretch

Two faces joined by monofilament spacer yarns, 2–10 mm thick — cushioning with airflow.

Weight
200–450 gsm
Open area
≈ 20%
Used for
Backpack straps, shoe collars, chair seats, protective pads
Quote this mesh →
09Sw250–400gsm

Sandwich Mesh

no stretch

Open top face over a dense back; stable and abrasion-resistant.

Weight
250–400 gsm
Open area
≈ 15%
Used for
Shoe uppers, bag back panels
Quote this mesh →
10Jq120–220gsm

Jacquard Mesh

2-way stretch

Open and closed zones knitted in one piece — airflow exactly where the body needs it.

Weight
120–220 gsm
Open area
≈ 15%
Used for
Engineered sports panels, shoe uppers
Quote this mesh →
11Hv100–130gsm

Hi-Vis Mesh

no stretch

Fluorescent yellow / orange polyester mesh for EN ISO 20471 and ANSI 107 garments.

Weight
100–130 gsm
Open area
≈ 20%
Used for
Safety vests, traffic and event wear
Quote this mesh →
12Rc80–200gsm

Recycled-Yarn Mesh

2-way stretch

Any construction above can be knitted with recycled polyester yarn. No GRS certificate — yarn supplier documents on request

Weight
80–200 gsm
Open area
≈ 15%
Used for
Brand lines needing recycled content
Quote this mesh →
2D vs 3D Mesh

Inside Air Mesh Fabric: Why Some 3D Mesh Springs Back and Some Collapses

3D air mesh is two knitted faces held apart by monofilament spacer yarns. Thickness gives cushioning; the spacer diameter decides whether it recovers after load. Choose a spacer, set the thickness and press.

Spacer monofilament
Compressed to5.0 mm
Typical use—

Illustration — real values come from a compression test per article

3D Air Mesh Fabric Cross-Section Showing Spacer Yarns
Real 3D spacer mesh — the white spacer yarns between the two faces
Spec Map

Weight vs Open Area: Where Each Mesh Sits

Heavier mesh carries more load; more open mesh breathes more. Most garment meshes sit in the lower-left; 3D meshes sit to the right. Click a point.

Am

Air Mesh (3D Spacer)

200–450 gsm · ≈ 20% open · none stretch

Backpack straps, shoe collars, chair seats, protective pads

No stretch2-way4-way3D
Weight (gsm) →Open area (%) → 0100200300400 02040 Light & airy — linings, tulle Cushioning — 3D air & sandwich BePqHxHcDmPwTlAmSwJqHvRc
Part A

Mesh for Garment Factories

Body-zone mapping, garment specs and the cutting-room problems we fix before the fabric reaches you.

ChestUnderarmYoke (back)Lower bodyShortsLiner

Click a zone

Sportswear Solutions

Athletic Mesh Fabric Mapped to the Body

One jersey often uses three meshes. We map each zone to the structure that solves its problem — sweat, chafing, cling or bagging — so your pattern maker and our knitter speak the same language.

Zone · Underarm & side panels

Underarm & side panels → Hexagonal Mesh

Highest sweat zone; panels need maximum airflow and must not chafe.

We specifyHexagonal or diamond mesh 90–120 gsm, soft-finish yarn
ProblemChafing and odor in the side seam
Our fixSoft-touch yarn, antimicrobial finish, flatlock-friendly edges
By Garment

Mesh Specifications for Jerseys, Linings, Shapewear & Tulle

Written the way a garment factory needs it: what to order, which cutting and pressing problems we prevent at the mill, and what to tell the sewing line.

TECH PACK · FABRICTeam jerseysREF FS-M01
StructureBe / Hc
Weight130–180 gsm
Width160–180 cm
Stretch2-way

Order it like this

  • Order white or light bases for sublimation
  • Ask for heat-set width so it doesn't shrink on the press

Cutting & pressing problems we solve

  • Edges curl on the cutting table → we heat-set flat and roll under tension
  • Shrinks 2–4% on the 190 °C transfer press → pre-heat-set, ≤ 2% shrink

Sewing line notes

  • Ballpoint needle 70/10–80/12
  • Flatlock or cover-stitch seams
Copy into your POBird-eye mesh 140 gsm, white, heat-set, width 170 cm cuttable, shrink ≤ 2% at 195 °C / 30 s
Part B

Mesh for Footwear, Bags, Seating & Safety

Same knitting floor, different failure modes — abrasion, delamination, sag and compliance.

Outer faceJacquard / sandwich mesh
Hot-melt / TPU filmBonds and stiffens
3D spacerPadding at collar & tongue
Lining meshSoft, wicking, anti-odor
Footwear Solutions

Sandwich & 3D Mesh for Shoe Uppers

A mesh upper is a stack of layers. Most failures happen between them. Hover a layer to open the stack.

Outer face — abrasion

Problem: toe and flex zone wear through. Fix: denser sandwich face, abrasion tested (Martindale) and TPU overlays where it rubs.

Fsp-Mesh-M-Shoe
Mesh uppers: sandwich face, 3D collar, lining
Bags & Backpacks

Air Mesh Back Panels That Don't Trap Sweat

A flat back panel presses fabric against the back; 3D air mesh keeps a channel open. Drag the divider to compare.

  • Back panels & straps — 3D air mesh 3–6 mm
  • Side pockets — stretch or diamond mesh that holds a bottle
  • Laptop sleeves — sandwich mesh lining
  • Colorfastness — rub ≥ 3–4 so pale shirts don’t stain
Flat Woven Fabric Used As A Backpack Back Panel
3D Air Mesh Fabric For Backpack Panels
Flat fabric · no air channel
3D air mesh · air channel
Chairs & Automotive

Seating Mesh: Sag, Fire and Sunlight

Seat mesh is under load for years and in the sun. Switch between office chair and car seat to see which requirement applies.

Sag / creep under loadRequirement: elongation ≤ 5% after 24 h load
FlammabilityRequirement: CAL TB117-2013 (upholstered)
Light fastnessRequirement: ISO 105-B02 ≥ 5
Fsp-Mesh-M-Chair

Needle = our typical result; please confirm per article before quoting

Fsp-Mesh-M-Hivis
Safety & Industrial

Hi-Vis, Laundry & Utility Mesh

Utility mesh is bought by the container. Price matters, but so does passing the standard the end product is sold under.

UseStandardWe supply
Hi-vis vestsEN ISO 20471 · ANSI/ISEA 107Fluorescent yellow / orange mesh 100–130 gsm chromaticity report — confirm
Laundry & wash bagsBurst · seam strengthHexagonal / diamond mesh 60–90 gsm, white
Event & banner meshNFPA 701 / B1FR knitted mesh, wide 300 cm
Mosquito & insect netsHole count / inch²Fine polyester net, 156 holes/in² confirm
Sports nets & bibsColorfastness · burstBird-eye / large-hole mesh in team colors

Need mixed articles? Mesh fabric wholesale orders can combine several structures and colors in one container once the total reaches the MOQ.

Part C

Problems, Finishes & Your Spec

What goes wrong with mesh, which finish prevents it, and how to write it down.

Common Mesh Problems

Mesh Fabric Problems by Industry

Darker cells = that industry is hit hardest by the problem. Click a cell or a problem for the cause, our control and the result to write in your PO.

SportswearLining & fashionFootwearBagsFurniture & autoSafety

Shrink on heat press

CausePolyester relaxes at sublimation / transfer temperatures.
Our controlHeat-set above your press temperature; shrinkage tested at 195 °C / 30 s.
Result≤ 2% after heat press
RareSometimesOftenCritical
Performance Finishes

Stack the Functions Your Mesh Needs

Tick the functions. Each adds a treatment layer, a test standard and finishing days to the lead time.

Moisture wickingAntimicrobial / anti-odorUV protectionWater repellentFlame retardantAnti-snag finishTPU / hot-melt lamination
Functions2
Extra finishing time+5 days
  • Moisture wicking — Pulls sweat from skin to the outer face so it dries fast. AATCC 195 / 197 · +2 days
  • Antimicrobial / anti-odor — Stops bacteria that cause odor in sportswear and shoes. ISO 20743 · AATCC 100 · +3 days
  • UV protection — For outdoor sports tops, caps and sun-protection panels. AS/NZS 4399 · UPF 50+ · +2 days
  • Water repellent — Light rain and splash protection for bags and outerwear linings. AATCC 22 · +3 days
  • Flame retardant — For event, furniture and automotive mesh. NFPA 701 · FMVSS 302 · +5 days
  • Anti-snag finish — Firms up loops on open meshes that catch easily. ASTM D3939 · +2 days
  • TPU / hot-melt lamination — Bonds mesh to film or foam for shoe uppers and bag panels. Peel strength test · +5 days
Custom Mesh

Build Your Mesh Spec in One Line

These are the fields our mesh fabric manufacturer team needs to quote. Fill what you know; the spec line updates as you go and drops into the quote form.

Your spec line—
1 · Structure (pick one)
2 · Construction
Stretch
3 · Color & quantity
Color mode
Sample to Bulk

How Long Your Mesh Order Takes

A stock structure in your color moves fast; a new structure needs a knit-down first. Switch to compare.

051015202530354045
Requirement & quotePrice + feasibility in 24 h
Day 0–1Day 0–1
SwatchesClosest structures, free
Day 1–5Day 1–5
New structure knit-downSample from your tech pack
Day 3–14
Lab dip3 shades per color
Day 3–10Day 8–15
ApprovalSealed master swatch
Day 10–12Day 15–18
Yarn & knittingWeekly photos
Day 12–22Day 18–30
Dyeing & heat-setWidth & shrink fixed
Day 20–28Day 28–37
Finishing & QCTest report per lot
Day 27–31Day 36–41
Packing & shipRolls labelled by lot
Day 31–33Day 41–43

Ready to ship around day 33 — inside our 20–35 day bulk window after approval for stock structures.

Quality Control

Every Lot Ships With a Test Report

This is the report layout you receive. Tolerances are agreed at approval and printed on it, so your QC team checks against the same numbers.

Fsp-Mesh-R-Colorfast
TEST REPORTArticle FS-M__ · Lot ____ · Color ____
TestMethodRequirementResult
Bursting strengthISO 13938-2Set per use, e.g. ≥ 250 kPa________P / F
Stretch & recoveryASTM D2594Growth ≤ 5% (power mesh)________P / F
SnaggingASTM D3939Grade ≥ 3–4________P / F
PillingISO 12945-2Grade ≥ 3–4________P / F
Colorfastness — wash / rubISO 105-C06 / X12≥ 4 / ≥ 3–4________P / F
Colorfastness — perspirationISO 105-E04≥ 4________P / F
Dimensional stabilityAATCC 135 · heat press 195 °C≤ 3% wash · ≤ 2% press________P / F
Air permeabilityISO 9237Reported in mm/s________P / F
Weight & widthISO 3801 / ISO 22198± 5% · ± 2 cm________P / F
Inspected to the 4-point system · ≤ 20 pts / 100 yd²SAMPLE LAYOUT
Factory

Warp Knitting, Dyeing & Heat-Setting Under One Program

Mesh quality is decided on three machines: the warp-knitting machine sets the structure, the dye house sets the shade and the stenter sets width and shrinkage.

Warp Knitting Machine Producing Polyester Mesh Fabric
Warp knitting
8warp-knitting machines
Polyester Mesh Fabric Roll Inspection
Roll inspection
12mesh structures in regular production
Fsp-Mesh-R-Ware
Rolls by lot & shade
20–35days bulk lead time
Fsp-Mesh-R-Truck
FOB / CIF export
FAQ

Polyester Mesh Fabric FAQ

14 questions

Order

What is the MOQ for polyester mesh fabric?

5,000 meters or 500 kg per order. Several colors of the same structure can share that total.

Do you sell mesh fabric wholesale in mixed structures?

Yes. For mesh fabric wholesale orders, different structures and colors can be loaded in one container once the total meets the MOQ.

What is the lead time?

20–35 days after approval for stock structures; add 10–14 days for a new structure knit-down.

How is the mesh fabric roll packed?

Each mesh fabric roll is wound flat on a tube, poly-bagged and labelled with article, lot, shade and meters. Roll length varies with width, weight and composition.

Technical

Is your mesh ready for sublimation printing?

Yes — we supply white PFP (prepared-for-print) bases heat-set above press temperature, so shrinkage on the press stays within 2%.

What is the difference between sports mesh and athletic mesh?

They are used for the same thing. Buyers say sports mesh fabric for jerseys and team wear (bird-eye, honeycomb) and athletic mesh fabric for training and court wear; we supply both under the same specs.

What is air mesh fabric?

Air mesh fabric is a 3D spacer mesh: two knitted faces joined by monofilament yarns, 2–10 mm thick. It cushions and breathes, so it is used for backpack panels, shoe collars and chair seats.

Why does my mesh curl when we cut it?

Knit tension pulls cut edges into a roll. We heat-set mesh flat on the stenter and wind rolls under controlled tension so it lies flat on your cutting table.

Can you make power mesh with spandex?

Yes, polyester or nylon power mesh with 15–25% spandex for shapewear, sports bras and liners, tested for stretch and recovery.

Do you have recycled polyester mesh?

We can knit most structures with recycled polyester yarn. We do not hold a GRS certificate; yarn supplier documents are available on request.

Samples & color

Are swatches free?

Swatches of existing structures are free; you pay the courier. New structures are knitted as a free sample after you approve the tech pack — you only pay the courier.

Can you match Pantone colors?

Yes — lab dips in 5–7 days, with a shade band approved per dye lot.

Can I get hi-vis mesh in the right fluorescent color?

Yes, fluorescent yellow and orange for EN ISO 20471 / ANSI 107 garments; chromaticity is checked per lot. Please confirm test report availability

Can you match the mesh shade to my body fabric?

Yes. Send the body fabric or its lab dip; mesh panels are approved against it under D65 light.

Request for Quotation

Get a Polyester Mesh Fabric Quote

Send a tech pack, a photo or a swatch description. We reply with structure, price and lead time within 24 hours.

  • Reply within 24 hours
  • Free swatches, you pay courier
  • MOQ 5,000 m · 20–35 days
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